{"id":27676,"date":"2022-01-27T09:56:34","date_gmt":"2022-01-26T23:56:34","guid":{"rendered":"https:\/\/www.machines4u.com.au\/mag\/?p=27676"},"modified":"2022-03-29T15:44:14","modified_gmt":"2022-03-29T05:44:14","slug":"is-lights-out-manufacturing-the-way-of-the-future","status":"publish","type":"post","link":"https:\/\/www.machines4u.com.au\/mag\/is-lights-out-manufacturing-the-way-of-the-future\/","title":{"rendered":"Is Lights Out Manufacturing the Way of the Future?"},"content":{"rendered":"\n<p><i><span style=\"font-weight: 400; font-size: 8pt;\">Presented by <\/span><\/i><a href=\"https:\/\/www.machines4u.com.au\/directory\/view\/?listing_id=306\" target=\"_blank\" rel=\"noopener\"><i><span style=\"font-weight: 400; font-size: 8pt;\">BARLOAD Australia<\/span><\/i><\/a><\/p>\n<p><span style=\"font-weight: 400;\">With the manufacturing industry facing an ongoing labour shortage, it\u2019s no surprise that many companies are looking toward automation and what\u2019s known as \u2018lights out\u2019 manufacturing. While the industry has been battling the labour shortage for years, the COVID-19 pandemic highlighted the need for change.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Factory closures and restrictions meant that many factories couldn\u2019t operate at full capacity, severely limiting commercial output and putting pressure on manufacturing businesses. \u2018Lights out&#8217; manufacturing provides a safeguard against labour shortages and ensures manufacturing can continue, even when the lights are off.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">What is \u2018Lights Out\u2019 Manufacturing?<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The term \u2018lights out\u2019 manufacturing describes a method of fully automated manufacturing, using technology to run production with little-to-no human interaction. This allows business owners to leave their machines working, even when they themselves are not present.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Mark Nelsen, Owner and Director of BARLOAD Australia, says that \u2018lights out\u2019 manufacturing gives businesses a competitive edge. \u201cLights-out manufacturing can greatly assist companies to become truly competitive in today\u2019s tough economic climate,\u201d says Mark.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The advantages of \u2018lights out\u2019 manufacturing go beyond the ability to leave machines running with minimal supervision. Other advantages include increased productivity, reduced risk of workplace accidents, as well as reduced cost of labour.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Take Advantage of \u2018Lights Out\u2019 Manufacturing\u00a0<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">If you\u2019re considering the \u2018lights out\u2019 approach to manufacturing, you will require the right machines, equipment and software to do the job. BARLOAD Australia specialises in bar feeders and gantry loaders built specifically to assist in completing the process from start to finish.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">\u201cBar feeders and gantry loaders can help you travel a long way down the road to lights-out manufacturing,\u201d says Mark. \u201cSimply put, once you are set up, just load the bar feeder and walk away, come back a few hours later and load it again.\u201d\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Automated Bar Feeders<\/span><\/h3>\n<figure id=\"attachment_27680\" aria-describedby=\"caption-attachment-27680\" style=\"width: 539px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-27680 size-full\" src=\"\/mag\/wp-content\/uploads\/2022\/01\/long-bar-feeder-e1643240871477.jpg\" alt=\"\" width=\"539\" height=\"235\" srcset=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/01\/27094418\/long-bar-feeder-e1643240871477.jpg 539w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/01\/27094418\/long-bar-feeder-e1643240871477-300x131.jpg 300w\" sizes=\"(max-width: 539px) 100vw, 539px\" \/><figcaption id=\"caption-attachment-27680\" class=\"wp-caption-text\">BARLOAD Australia\u2019s bar feeders can help automate your manufacturing process. Source: Supplied.<\/figcaption><\/figure>\n<p><span style=\"font-weight: 400;\">BARLOAD Australia stocks both long and short bar feeders, each with the latest in technology to assist you in your automation requirements.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">A few features of BARLOAD Australia\u2019s long bar feeder include:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Wide diameter range \u2013 \u00f80.5mm all the way up to \u00f8110mm<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Length range \u2013 up to 3,800mm<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Single point diameter adjustment (patented)<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Rapid bar loading time<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Low friction coefficient, high wear-resisting channel<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">\u2018V\u2019 style anti-vibration design, reducing noise &amp; vibration<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Torque and speed are adjustable to meet requirements<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Fast changing of guide channels saves time &amp; increases efficiency<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Mark says, \u201cIt\u2019s a real advantage to be able to \u2018set and forget\u2019. Load the bar feeder or gantry loader, turn the lights out, and go home.\u201d<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Specialised Gantry Loaders<\/span><\/h3>\n<figure id=\"attachment_27679\" aria-describedby=\"caption-attachment-27679\" style=\"width: 391px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-27679 size-full\" src=\"\/mag\/wp-content\/uploads\/2022\/01\/gantry-loader-e1643240960100.jpg\" alt=\"\" width=\"391\" height=\"272\" srcset=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/01\/27094416\/gantry-loader-e1643240960100.jpg 391w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/01\/27094416\/gantry-loader-e1643240960100-300x209.jpg 300w\" sizes=\"(max-width: 391px) 100vw, 391px\" \/><figcaption id=\"caption-attachment-27679\" class=\"wp-caption-text\">Gantry loaders are ideal machines for automation. Source: Supplied.<\/figcaption><\/figure>\n<p><span style=\"font-weight: 400;\">BARLOAD Australia\u2019s gantry loaders are a fast and economical way to improve production. A few features of their gantry loaders include:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Compatible with any controller of CNC lathe<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">X-axis travel speed reaches 90 ~ 120 m\/min<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Z-axis travel speed is 60 m\/min<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Gripper design meets customers requirements<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Rigid structure features maximum stability without vibration at high speed travel<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Installed independently, no interference with lathe operation<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Machine height is adjustable to suit lathe<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Loading area is guarded with safety light curtains or doors<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">And many more<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Thanks to its many advantages, more and more Australian businesses are turning to \u2018lights out\u2019 manufacturing to complete orders around the clock.\u00a0\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">As Mark from BARLOAD Australia says, \u201cLet your investments do the work while you are doing more important things.\u201d<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you\u2019re in the market to automate your manufacturing process, check out what <\/span><a href=\"https:\/\/barloadaustralia.com.au\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">BARLOAD Australia has to offer<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Presented by BARLOAD Australia With the manufacturing industry facing an ongoing labour shortage, it\u2019s no surprise that many companies are looking toward automation and what\u2019s known as \u2018lights out\u2019 manufacturing. While the industry has been battling the labour shortage for years, the COVID-19 pandemic highlighted the need for change. Factory closures and restrictions meant that [&hellip;]<\/p>\n","protected":false},"author":28,"featured_media":27678,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[35,7841],"tags":[23824,3029],"yst_prominent_words":[],"class_list":["post-27676","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-featured","category-manufacturing","tag-barload","tag-manufacturing"],"_links":{"self":[{"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/posts\/27676","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/users\/28"}],"replies":[{"embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/comments?post=27676"}],"version-history":[{"count":3,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/posts\/27676\/revisions"}],"predecessor-version":[{"id":28475,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/posts\/27676\/revisions\/28475"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/media\/27678"}],"wp:attachment":[{"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/media?parent=27676"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/categories?post=27676"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/tags?post=27676"},{"taxonomy":"yst_prominent_words","embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/yst_prominent_words?post=27676"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}