{"id":28557,"date":"2022-04-22T14:51:12","date_gmt":"2022-04-22T04:51:12","guid":{"rendered":"https:\/\/www.machines4u.com.au\/mag\/?p=28557"},"modified":"2022-04-22T14:56:06","modified_gmt":"2022-04-22T04:56:06","slug":"applications-for-industrial-manipulators","status":"publish","type":"post","link":"https:\/\/www.machines4u.com.au\/mag\/applications-for-industrial-manipulators\/","title":{"rendered":"The Virtually Unlimited Applications for Armtec Industrial Manipulators"},"content":{"rendered":"\n<p><i><span style=\"font-weight: 400; font-size: 8pt;\">Presented by <\/span><\/i><a href=\"https:\/\/www.machines4u.com.au\/directory\/view\/?listing_id=2018\" target=\"_blank\" rel=\"noopener\"><i><span style=\"font-weight: 400; font-size: 8pt;\">Posilift Australia<\/span><\/i><\/a><\/p>\n<p><span style=\"font-weight: 400;\">Those in the processing and material handling industries are always finding new ways to improve efficiency and productivity. Industrial manipulators are not a new technology, but are one of the most underutilised in the industry.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Why is this so? Because international product classifications are very broad and industrial manipulators are classified under the category of a \u201cLift Assist Device\u201d, which includes many lifting devices including cranes and hoists. But, industrial manipulators are much more than that.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">So what exactly is an industrial manipulator and how does this machinery solve so many handling problems for businesses? Let\u2019s take a look using the Australian Armtec manipulator as a guide.<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">The Virtually Unlimited Applications of an Industrial Manipulator<\/span><\/h2>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-2 is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image\"><img fetchpriority=\"high\" decoding=\"async\" width=\"639\" height=\"586\" data-id=\"28577\" src=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator2-4.jpg\" alt=\"\" class=\"wp-image-28577\" srcset=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator2-4.jpg 639w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator2-4-300x275.jpg 300w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator2-4-360x330.jpg 360w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator2-4-196x180.jpg 196w\" sizes=\"(max-width: 639px) 100vw, 639px\" \/><figcaption>Installing and Removing Variable Sized Knuckles on Trains<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image\"><img decoding=\"async\" width=\"690\" height=\"625\" data-id=\"28578\" src=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator3-4.jpg\" alt=\"\" class=\"wp-image-28578\" srcset=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator3-4.jpg 690w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator3-4-300x272.jpg 300w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator3-4-364x330.jpg 364w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator3-4-199x180.jpg 199w\" sizes=\"(max-width: 690px) 100vw, 690px\" \/><figcaption>Handling Common Sheets and Panels All Sizes and Weights Up to 600kg or more<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image\"><img decoding=\"async\" width=\"987\" height=\"660\" data-id=\"28575\" src=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator4-3.jpg\" alt=\"\" class=\"wp-image-28575\" srcset=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator4-3.jpg 987w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator4-3-300x201.jpg 300w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator4-3-768x514.jpg 768w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator4-3-494x330.jpg 494w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator4-3-270x180.jpg 270w\" sizes=\"(max-width: 987px) 100vw, 987px\" \/><figcaption>Removing and Stacking 300kg Polysilicon Rods<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image\"><img loading=\"lazy\" decoding=\"async\" width=\"743\" height=\"759\" data-id=\"28573\" src=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator1-3.jpg\" alt=\"\" class=\"wp-image-28573\" srcset=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator1-3.jpg 743w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator1-3-294x300.jpg 294w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator1-3-323x330.jpg 323w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22143838\/industrialmanipulator1-3-176x180.jpg 176w\" sizes=\"(max-width: 743px) 100vw, 743px\" \/><figcaption>Handling Common Rolls and Reels All Sizes and Weights Up to 600kg or more<\/figcaption><\/figure>\n<figcaption class=\"blocks-gallery-caption\"><em>Some Examples of Armtec industrial manipulators&nbsp; Sources: Supplied<\/em><\/figcaption><\/figure>\n\n\n\n<p><span style=\"font-weight: 400;\">The Armtec manipulator is a pneumatic industrial manipulator. The Armtec materials handling solutions are \u201c<\/span><b>Like A Robotic Arm But Guided By a Human\u201d<\/b><span style=\"font-weight: 400;\">. Like a robotic arm, they can grip, lift, move, incline, rotate, and generally articulate in all directions and precisely position loads of all shapes, sizes, and weights. Unlike a robot, they are guided by a human.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Their key design and operating features are to grip the load, balance it, and enable the load to be moved and articulated in any direction, in a weightless zero-gravity condition and be precisely positioned by the operator\u2014and do this with a minimal physical effort by the operator, with no risk of injury to the operator and no damage to the product. Posilift solutions always improve the operator\u2019s safety and working conditions, increase productivity and often turn a two-man job into a one-man job. Armtec manipulators comply with Australian Standards AS\/NZS 4024.1201:2014, and are not classified as a crane.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">There are virtually unlimited repetitive material handling problems that can be solved with an Armtec pneumatic industrial manipulator. Its many uses include the weightless and effortless lifting, moving and positioning of both common product shapes and sizes, as well as design-specific loads.<\/span><\/p>\n<figure id=\"attachment_28579\" aria-describedby=\"caption-attachment-28579\" style=\"width: 746px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-28579\" src=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144205\/IM-scissorlift.jpg\" alt=\"Manipulator attached to a scissor lift\" width=\"746\" height=\"559\" srcset=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144205\/IM-scissorlift.jpg 746w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144205\/IM-scissorlift-300x225.jpg 300w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144205\/IM-scissorlift-440x330.jpg 440w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144205\/IM-scissorlift-240x180.jpg 240w\" sizes=\"(max-width: 746px) 100vw, 746px\" \/><figcaption id=\"caption-attachment-28579\" class=\"wp-caption-text\"><em>Manipulator attached to a scissor lift. Source: Supplied.<\/em><\/figcaption><\/figure>\n<p><span style=\"font-weight: 400;\">With over 30 years\u2019 experience in Australia and overseas, Posilift has designed and supplied a range of manipulator handling solutions for common parts including: rolls, reels, bags, panels and sheets, boxes, and drums. They also design specific handling solutions for general manufacturing industries and for specialist industries such as Automotive, Mining, and Defence sectors.\u00a0\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">While some might think that it would be better to have fully autonomous robot arms, this isn\u2019t always the case. Even though full autonomy is highly efficient, not all repetitive handling is suited to fully autonomous robotic arms.\u00a0\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Here are a few examples where industrial manipulators shine compared to robots:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>More Cost-effective for Lower Capacity Operations<\/b><span style=\"font-weight: 400;\"> \u2014Industrial manipulators are cheaper than a robot and can be cost-justified for production lines and tasks where volume cannot cost-justify an autonomous robot;<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Transportable<\/b><span style=\"font-weight: 400;\"> \u2014Industrial manipulators are designed to be guided by humans. They are lighter than a robot and can be transportable for positioning where needed.\u00a0 Usually transportable by overhead rail or forkable base plate but sometimes by more innovative means such as scissor lifts or walkie stackers<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>More Flexible and Adaptable to Operating Variations<\/b><span style=\"font-weight: 400;\"> \u2013 Armtec safety features and operating features combine sensors, positioning guides, and balance pressure monitoring to monitor gripping, releasing and moving operations.\u00a0 They alert the operator to any changes in the system allowing the operator to make adjustments for known variations or to pause and park the manipulator in the event of unknown variations.\u00a0\u00a0<\/span><\/li>\n<\/ul>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Safe for Use in Spaces Shared with Humans<\/b><span style=\"font-weight: 400;\">\u2014industrial manipulators are light and balanced and made for safe and easy movement and guidance by a human.\u00a0 <\/span><i><span style=\"font-weight: 400;\">Safety Valve, Non Return Valve and Air Reservoir<\/span><\/i><span style=\"font-weight: 400;\"> are standard safety features on the manipulator that prevent rapid and dangerous movement of the arms should the air supply fail or if the operator gives a wrong command.\u00a0 One of the many Armtec safety features is that the tooling will not release the load until it is on a stable surface \u2013 even if the operator gives the release command or even if there is a loss of air pressure.<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">Solutions with Armtec Manipulators<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Posilift is at the forefront of industrial manipulator innovation with many new and different projects successfully completed. While many handling problems are similar, they usually require a customised solution that cannot be delivered with an \u201coff the shelf\u201d product. It is for this reason that industrial manipulators by a <\/span><a href=\"https:\/\/www.machines4u.com.au\/directory\/view\/?listing_id=2018\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">material handling and lifting specialist<\/span><\/a><span style=\"font-weight: 400;\"> like Posilift are built to the customer\u2019s specific requirements.\u00a0\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">\u201cArmtec Industrial manipulators can be designed and adapted to solve most repetitive handling problems,\u201d says Posilift Australia General Manager, John Czinner. \u201cWe use our knowledge and experience\u2014alongside those of our ongoing relationship with Armtec and our other suppliers\u2014to create and build unique solutions for our customers. For most common solutions, it is likely that Posilift or one of our suppliers has already solved the problem somewhere in the world. For new industries with new problems, we welcome the challenge.\u201d<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Solving an Old Problem &#8211;\u00a0 Changing 100-year-old Train Knuckles<\/span><\/h3>\n<figure id=\"attachment_28580\" aria-describedby=\"caption-attachment-28580\" style=\"width: 570px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-28580 size-full\" src=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144250\/trainknuckleproject.jpg\" alt=\"Removing &amp; Installing train joining knuckles\" width=\"570\" height=\"375\" srcset=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144250\/trainknuckleproject.jpg 570w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144250\/trainknuckleproject-300x197.jpg 300w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144250\/trainknuckleproject-502x330.jpg 502w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144250\/trainknuckleproject-270x178.jpg 270w\" sizes=\"(max-width: 570px) 100vw, 570px\" \/><figcaption id=\"caption-attachment-28580\" class=\"wp-caption-text\"><em>Removing &amp; Installing train joining knuckles. Source: Supplied.<\/em><\/figcaption><\/figure>\n<p><span style=\"font-weight: 400;\">For over 100 years train knuckles weighing up to 50kg were handled manually. Posilift with Armtec designed a manipulator and end-effector tooling that can now grip, balance, move, incline and rotate the various knuckles and position them into the coupler housing; and can reverse the process when removing worn knuckles from the coupler housing.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Solving a New Problem &#8211; Removing 350kg Polysilicon Rods from Ovens\u00a0<\/span><\/h3>\n<figure id=\"attachment_28581\" aria-describedby=\"caption-attachment-28581\" style=\"width: 708px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-28581\" src=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144341\/newproject-posilift-rotated.jpg\" alt=\"Removing 350kg polysilicon rods from ovens to trolley\" width=\"708\" height=\"944\" srcset=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144341\/newproject-posilift-rotated.jpg 708w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144341\/newproject-posilift-225x300.jpg 225w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144341\/newproject-posilift-248x330.jpg 248w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144341\/newproject-posilift-135x180.jpg 135w\" sizes=\"(max-width: 708px) 100vw, 708px\" \/><figcaption id=\"caption-attachment-28581\" class=\"wp-caption-text\"><em>Removing 350kg polysilicon rods from ovens to trolley. Source: Supplied.<\/em><\/figcaption><\/figure>\n<p><span style=\"font-weight: 400;\">Posilift and Armtec developed a solution for handling Polysilicon Rods used as raw material for solar panels and computer chips. This handling task required removing the 4 metre long polysilicon rods, weighing 350kg to 450kg, from the growing ovens, rotating them from vertical to horizontal, and positioning them into a trailer.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">For this project, Posilift specified a 5500mm tall manipulator with an Armtec tooling 3500mm long to spread the gripping force. This innovative solution has now become the standard for handling Polysilicon Rods in China.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Adapting the Manipulator Gripping Tool with Safety Features onto Walkie Stackers\u00a0<\/span><\/h3>\n<figure id=\"attachment_28582\" aria-describedby=\"caption-attachment-28582\" style=\"width: 710px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-28582\" src=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144416\/walkiestacker-IM.jpg\" alt=\"Manipulator attached to a walkie stacker for maneuverability\" width=\"710\" height=\"723\" srcset=\"https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144416\/walkiestacker-IM.jpg 710w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144416\/walkiestacker-IM-295x300.jpg 295w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144416\/walkiestacker-IM-324x330.jpg 324w, https:\/\/magmedia.machines4u.com.au\/wp-content\/uploads\/2022\/04\/22144416\/walkiestacker-IM-177x180.jpg 177w\" sizes=\"(max-width: 710px) 100vw, 710px\" \/><figcaption id=\"caption-attachment-28582\" class=\"wp-caption-text\"><em>Manipulator attached to a walkie stacker for maneuverability. Source: Supplied.<\/em><\/figcaption><\/figure>\n<p><span style=\"font-weight: 400;\">Posilift adapted manipulator technology and safety features to a walkie stacker. This adaptation provides the freedom of movement of a walkie stacker with all the gripping functionality and tooling safety features of the manipulator. This was achieved by mounting a manipulator terminal arm, air reservoir, end-effector tooling with safety features and operating controls to a walkie stacker.\u00a0\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">It\u2019s clear that industrial manipulators are a great way to improve operator safety and boost productivity without the added cost of moving to fully automated robotic arms. Working with international suppliers like Armtec and Famatec, Posilift can provide custom solutions to suit your needs and budget, and it is likely that Posilift, or one of its suppliers, will have already solved that problem somewhere in the world.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">For more information about the many uses of industrial manipulators and how this technology can be applied to assist your operation <\/span><a href=\"https:\/\/www.machines4u.com.au\/directory\/view\/?listing_id=2018\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">check out the latest from Posilift Australia<\/span><\/a><span style=\"font-weight: 400;\"> or <\/span><a href=\"https:\/\/www.posilift.com.au\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">head to their website<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Presented by Posilift Australia Those in the processing and material handling industries are always finding new ways to improve efficiency and productivity. Industrial manipulators are not a new technology, but are one of the most underutilised in the industry.\u00a0 Why is this so? Because international product classifications are very broad and industrial manipulators are classified [&hellip;]<\/p>\n","protected":false},"author":40,"featured_media":28583,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[35,18990],"tags":[20096],"yst_prominent_words":[],"class_list":["post-28557","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-featured","category-material-handling","tag-material-handling"],"_links":{"self":[{"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/posts\/28557","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/users\/40"}],"replies":[{"embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/comments?post=28557"}],"version-history":[{"count":18,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/posts\/28557\/revisions"}],"predecessor-version":[{"id":28602,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/posts\/28557\/revisions\/28602"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/media\/28583"}],"wp:attachment":[{"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/media?parent=28557"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/categories?post=28557"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/tags?post=28557"},{"taxonomy":"yst_prominent_words","embeddable":true,"href":"https:\/\/www.machines4u.com.au\/mag\/wp-json\/wp\/v2\/yst_prominent_words?post=28557"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}