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      1. < Back
      2. Plastic Machine
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      BlendSave Multi-Channel CENTRAL Blender

      , VIC
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      Specifications
      Condition:
      New
      Type of Sale:
      Hot deals
      Year:
      Not specified
      Make:
      Liad
      Model:
      BLENDSAVE
      Member Since: Aug 2007
      Silver Member
      Listings: 212
      Label:
      Hot Deals

      Description
      New Solutions means Better Production

      Speak with our engineers and find ways to reduce cost, inventory and time

      Talk to Us

      Download the brochure (PDF)

      BlendSave is an advanced multi-channel batch compounder that’s enabling plastics manufacturers and mono-masterbatch compounders to optimize their raw material flow management.



      Centralized Blending

      BlendSave is a centralized blender consisting of up to 14 individual weighing chambers which are all individually fed from silos or containers. After weighing and dropping into a common funnel, the materials are distributed as whole batches to the appropriate processing machine.

      Designed for the creation of new homogeneous masterbatch from a combination of mono-masterbatches, in addition to meeting the needs of plastics batch compounding for plastic processing machines, BlendSave works by simultaneously weighing all needed resins and additives for each recipe within its 14 weighing chambers dedicated to a specific raw material, and then releases the entire batch into a common funnel before being sent via tubing to the corresponding processing machine.

      As opposed to the traditional gravimetric batch blender which is limited to the number of machines it can serve due to the multitude of formula variations, a single BlendSave takes up only a few meters of floor space and supports up to 48 processing machines.

      Accuracy

      For applications where weight accuracy is of upmost importance, such as masterbatch compounding by combining mono-masterbatches, BlendSave provides consistent, high-resolution weighing within 0.01g utilizing a multi-step process and small load cells.

      Following the highly accurate weighing, the complete batch is dropped into a common funnel and passed through a mixer within the free fall hopper located at the extruder inlet to ensure optimal batch uniformity. (An optional automatic manifold can be added for required workflows.)

      This highly-accurate and fast flow enables BlendSave to service manufacturers with the most demanding requirements.

      Unlimited Capabilities

      BlendSave is unique in that it enables multiple systems to intercommunicate, thereby creating a platform that is theoretically unlimited in how many raw materials and color recipes can be processed, and how many processing machines can be supplied.

      Manufacturers with tens of different raw materials can integrate multiple BlendSave units into a single system linked via a PC-linked controller. The multiple systems are raised on a platform, such that the funnel for each individual system releases the weighed material into a second common funnel utilized by all systems. The complete batch is then sent to its corresponding processing machine.

      Inventory Reduction

      BlendSave is not solely for classic masterbatch producers, but may also be used by large plastic manufacturers in collaboration with their masterbatch providers to create new masterbatch colors as needed on-site, while keeping only a limited inventory of mono-masterbatch granules.

      Switching Jobs & Contamination Prevention

      BlendSave’s dedicated weighing chambers for each raw material fed from the material silo eliminates the need for batch blender sterilization, and makes the entire process of switching between jobs exceptionally easy. Furthermore, BlendSave uses a high-pressured air blast within the common funnel between each batch to sterilize the area and prepare for the next batch of raw materials.

      Batch Uniformity

      In typical plastics manufacturing, as the mixed batch is released from the gravimetric batch blender and conveyed via the delivery tube to the corresponding processing machine, it is assumed that the components of the batch are significantly blended when they enter the processing machine. However, this assumption doesn’t take into account that as the batch is vacuumed from the gravimetric blender, the materials will separate according to their specific weight, and the batch will no longer be sufficiently mixed. BlendSave achieves superior batch uniformity by placing a mixer within the free fall hopper connected to the inlet of each processing machine. Regardless of tube distance or vacuum pressure, the batch enters the injection machine thoroughly mixed.

      Production Speed & Batch Accuracy

      Standard gravimetric blenders weigh batch components in a serial order. Each component is dispensed separately into a single, common weighing chamber, from which they are all subsequently dropped into a mixing chamber before being vacuumed to their respective injection line. This method of serial weighing limits the speed with which a blender can release a batch.

      BlendSave improves production plastics job management speed by dedicating a weighing chamber for each individual bin; weighing in parallel all batch components. In addition to the enhanced speed and time savings by eliminating the risk of batch contamination, BlendSave uses smaller load cells; affording higher batch accuracy with a relatively high throughput.

      If a Seller insists on leaving a message or email then it could be a possible scammer. Learn more about online safety and scammers
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      Telford Smith Engineering
      Silver | Member Since: Aug 2007
      Show Phone Number
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      Location & Trading Hours
      Telford Smith Engineering
      Silver | Member Since: Aug 2007
      ### TELFORD SMITH ENGINEERING - For over 90 years we have supplied a huge range of machinery & equipment for Recycling, Extrusion & Moulding industries worldwide ### Phone us now for a free, no obligation chat about your needs.
      Read More
      Buyers Choice Award winner
      Visit Website
      View (212) Listings
      Trading Hours

      Trading Hours

      • Mon: 08:00 AM - 05:00 PM
      • Tue: 08:00 AM - 05:00 PM
      • Wed: 08:00 AM - 05:00 PM
      • Thu: 08:00 AM - 05:00 PM
      • Fri: 08:00 AM - 05:00 PM

      Location

      David Picone

      250 Hammond Rd,Dandenong,3175

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