The Jorns double bending machine JDB: adrenaline-driven.
The fully automatic Jorns JDB double bending machine is configurable in lengths from 3.2 to 12.2 meters and with a bending capacity of up to 3 millimeters for steel sheet. It accelerates your projects – today and in the future.
Bending complex profiles simultaneously is a breeze with the Jorns JDB double bending machine , as multitasking is built right in. The clearance behind the clamping tool, with a retraction of the bending tools to over 290 mm, offers exceptionally ample space: This allows you to produce bent profiles without turning or flipping them – in an extraordinary variety of profiles. Multiple profiles can be bent simultaneously in parallel, conically, or in a plug-in configuration. An innovation that makes your work even faster.
The use of servo technology, the automatic loading and unloading table, and the individually driven clamping fingers allow for maximum accuracy, flexibility, and productivity. Thanks to two bending tools, material handling is also radically reduced. The JDB features consistent calculation of the development and stop positions according to the “bending reduction according to DIN 6935” method, intuitive graphical programming, high angular accuracy, and uniformly closed water folds. Already enthusiastic about your work? Now it will be even more so.
Complex graphics controller JC100 – easy to use
The JC100 graphic control system is a key component of the Jorns double bending machine. It’s the heart of the machine, bringing all its inherent complexity to life. Yet, operation is remarkably simple: intuitive, as they say these days. In fact, after a brief training period, the machine operator can intuitively create profile sketches, operate the automatic stop system, and program the machine. The various components work together seamlessly: from the 21.5? Full HD (16:9) multi-touchscreen and SSD to the 3.7 GHz i3 processor and B&R hardware components. Whether the operator programs at the machine or works from the office using the included offline software, they benefit from the well-structured menu navigation for sketching and dimensioning the bending profile. Furthermore, if you require remote support, we can access the machine via TeamViewer, allowing us to easily assist you with operation or troubleshooting.
Multi-nesting function: one of the innovative additional functions
In addition, there are various supplementary functions that support the calculation of the desired profiles: the copy function, the mirror function, and the innovative multi-nesting function. Multi-nesting allows for the automatic calculation of multiple pluggable profiles based on the plug-in direction, overlap depth, and the taper of the overall profile. This could be, for example, a drainage channel with a slope or simply an angled connecting plate. Only by plugging the individual sections together does the final profile “grow” together. This makes defining complex bending profiles particularly easy, and subsequently, their practical execution with the Jorns double bending machine is exceptionally precise. Such a pluggable profile can be much longer in overall length than the working area of ??the double bending machine. In fact, the profile can be extended to any desired length with additional sub-profiles.
1.25mm – 3mm Bending Capacity
3200mm – 12200mm Bending Length
JC100 Graphic Control System
Additional SSD Card w/ Windows & Machine Image Duplicate
Conical Electric Clamping Finger
Triple Divided Clamping System
Detachable Hydraulic Shear (2000mm/s)
Multi-Proportional Hydraulic System w/ Cooling System
WiFi Start Button
Additional License Key for Offline Programming
Single-Line Bar Code Scanner
4-Time Divided Clamping System (min. 8 fingers)
Short Part Electric Clamping Finger
Automated Vacuum Gripper
Semi-Automated Back Gauge Finger (Spring Finger)
Parallel Pnuematic Clamping Finger
Semi-Automated Conical Back Gauge System
Semi-Automated Parallel Back Gauge System
Additional Back Gauge Fingers
Electric Shear (3000mm/s)
Double Servo Pump Hydraulic System
Oil Heater for Hydraulic Unit
Laser Hardened Tooling
Hydraulic Material Thickness Adjustment
Dynamic Positioning
Automated Infeed Table
Brush Cassettes
LED Light
Customized Colour
Tapered Back Stop System
Hyper-Speed Hydraulic System (30% faster than the standard system)
Laser-Hardened Tools
Automatic Material Thickness Adjustment
Upper Beam Pre-Tension
Dynamic Crowning
Hem Pre-Tension
Cutting Table
Manual Table Shears
Support Arms