Complete Second Hand Douy Pouch FIlling System

Complete Pre-Made Pouch (Doy) Filling & Weighing Line — 2 Years Old

Originally supplied by Emrich Machinery. Original purchase price $190,000 + GST. Available now.

System overview
A complete, integrated stand-up pouch packing line: bulk product is elevated by Z-type bucket elevator to an elevated stainless mezzanine, metered by a four-head linear vibratory weigh filler, and discharged into a horizontal pre-made pouch machine with automatic pouch destacking, opening, filling and sealing. Filled pouches transfer via takeoff conveyor through metal detection and checkweighing with automatic reject. Full 304 stainless construction throughout, suited to food and similar hygienic applications.

Z-type bucket elevator
Stainless steel Z-configuration elevator with hinged inspection covers and safety interlock switches on access panels. Discharges into a twin-outlet feed hopper above the weigher. Compact footprint, gentle product handling, designed for free-flowing granular, particulate or piece products.

Elevated access platform
Fabricated stainless mezzanine with checker-plate deck, full handrail and kickplate, and a stainless access stairway with non-slip treads. Provides safe operator access to the weigher and hopper for changeover, cleaning and product loading.

Four-head linear vibratory weigh filler
Linear (straight-line) multi-head weigher with a large stainless supply hopper, four vibratory feed pans with individually adjustable amplitude, and four load-cell weigh buckets with pneumatically actuated discharge flaps. Colour touchscreen controller mounted at platform level for target weight, tolerance, feed rate and cycle settings. Suited to granules, grains, powdered/free-flowing solids, snacks, nuts, seeds, pet treats and similar. Discharges through a stainless funnel and drop chute into the pouch machine fill port.

Horizontal pre-made pouch (doy) filling machine
Horizontal destacking-type premade pouch machine with:

• Automatic pouch magazine and pick-and-place destacker
• Gripper transport with vacuum pouch opening
• Pouch open detection / no-pouch no-fill
• Fill station with stainless funnel and drop tube
• Heat sealing stations with independent digital temperature controllers
• Date/batch coding station
• Discharge chute to takeoff conveyor
• Guarded with clear polycarbonate hinged doors, safety interlocks and warning labelling
• Wonview colour HMI with Run / Stop / Reset and emergency stop

Handles zippered and non-zippered stand-up pouches, flat pouches and similar pre-made formats.

Takeoff conveyor
Stainless framed food-grade belt conveyor with adjustable feet, transferring filled and sealed pouches from the pouch machine to inspection.

Metal detector
Inline metal detection head with conveyor, detecting ferrous, non-ferrous and stainless contaminants. Fitted with automatic reject and integrated into the discharge line.

Checkweigher with reject
Inline dynamic checkweigher with automatic reject for under/over weight packs, supporting trade measurement compliance and downstream QA records.

Condition and commercial
Approximately two years old, installed in a clean-room style production area, low usage, in as-installed condition. Presents as near new. Available for immediate sale, complete as a system.

|Item |Indicative
|----------------|-----------------------------------------------|
|Pouch width |~100–280 mm
|Pouch length |~150–300 mm
|Speed |~20–40 pouches/min (product and size dependent)|
|Weigher |4-head linear, ~10–1000 g range
|Weigher accuracy|±1–2 g, product dependent
|Weighments |~40–60/min
|Power |415V 3-ph or 240V 1-ph, ~3–5 kW total
|Air |~0.6 MPa, ~0.5 m³/min
|Discharge height|900 mm