Kaltenbach KBS1010 DG Bandsaw + KDXS 1015 Drilling Machines

Looking to skyrocket your structural workshop’s capacity while completely bypassing manual material layout bottlenecks? This elite, multi-axis industrial manufacturing asset brings together a high-speed KALTENBACH KBS 1010 DG Mitre Bandsawing Machine and a high-power KALTENBACH KDXS 1015 CNC Drilling Machine into a single, fully automated line. Outfitted with premium pusher length-measuring mechanics and smart material logistics, this factory-synchronised cell handles heavy universal beams, columns, parallel flange channels, and square hollow structures with extreme speed and surgical accuracy.

SYSTEM COMPONENT 1: KALTENBACH KBS 1010 DG MITRE BANDSAWING MACHINE
Engineered in a rock-solid, vibration-damping twin pillar configuration, this heavy vertical bandsaw delivers maximum cutting precision via an inclined blade architecture. It is optimised for structural sections up to a massive 1010x500mm capacity.

Key Performance & Mechanical Specs:
-Processing Profile Capacity: Maximum working range of 1010x500 mm at a square 90° cut.
-Advanced Mitre Capabilities: Infinitely adjustable swivel range supporting extreme angle cuts of +70° down to -70°.
-Zero-Length Error Geometry: Designed with the mechanical point of rotation located exactly at the intersection of the saw band and the material datum line, completely eliminating downstream length-correction calculations.
-High-Torque Powertrain: Powered by a frequency-controlled 7.5 kW main gear motor paired with a separate 1.5 kW hydraulic power pack.
-Dynamic Cutting Velocity: Stepless cutting speeds from 15 to 120 m/min adjusted straight from the main operating panel.
-Smart Frame Adjustments: Infinitely adjustable hydraulic saw frame feed rates 0 to 400 mm/min with high-speed rapid frame approach/retraction of 2500 mm/min.
-Over-Oversized Workpiece Support: Accommodates heavy-wear structural steel profiles natively across a normalised 640 mm line transport height.
-Blade Dimensions: Utilises heavy-duty 7470x41x1.3 mm Bi-metal M42 saw bands.
-Physical Footprint: Machine weight of approximately 3,900 kg with space-conscious system dimensions of 3610x1160x2420 mm (L x W x H).

Premium Included Features & Upgrades:
-Same-Side Integrated Outfeed Push-Off Device: Heavy-duty, hydraulically operated unit mounted on the outfeed track to automatically clear processed parts from 51 mm up to 1,199 mm long via integrated pneumatic cylinders.
-Automatic Intelligent Machine Protection: Features automatic hydraulic frame lowering below the conveyor track level during material transport cycles to strictly protect the saw mechanics and workpiece faces from impact scratches.
-Continuous Smart Monitoring: Equipped with electronic blade slip monitors and an integrated coolant/micro-dosage tool lubrication module to guarantee maximum tool lifespan.

SYSTEM COMPONENT 2: KALTENBACH KDXS 1015 CNC DRILLING MACHINE
This heavy welded-portal manufacturing machine is engineered for fast, multi-axis drilling and rapid centre marking of large structural configurations up to 1,000x450 mm envelopes.

Key Performance & Mechanical Specs:
-Sprawling Processing Envelope: Minimum operational capability of 80x65x10 mm stretching to a maximum profile limit of 1,000x450 mm.
-3-Spindle High-Velocity Setup: Houses three independent frequency-controlled processing spindles (1 vertical Y-axis, 2 horizontal Z and W-axis units).
-Massive Aggressive Power Delivery: Features a high-capacity drive layout combining three individual 26.0 kW spindle motors (Totaling 78.0 kW of raw cutting capacity).
-Drilling Parameters: Handles structural holes from 8 mm up to 40 mm diameters with programmable spindle speeds ranging seamlessly from 90 to 1400 min?¹
-Rapid Axis Dynamics: Servo-driven ball screw positioning drives cruise at an accelerated 15,000 mm/min rapid speed, while drill feed rates scale smoothly between 0 and 500 mm/min.
-Fast Automatic Tool Changer: Integrated with a high-speed 15-station tool drum magazine layout 3x5 configuration mounted on the cutting heads to minimise tool exchange time.
-Unyielding Hydraulic Rigidity: Workpiece clamping pressures of 25,000 N (horizontal) and 4 x10,000 N (vertical) ensure complete stability during maximum material removal cycles.
-Heavy Industrial Mass: Isolated machine body weight of roughly 8,400 kg with physical structural layout boundaries of 5950x1300x3600 mm (L x W x H).

Premium Included Features & Upgrades:
-4-Axis High-Speed Contour Marking Hub: Upgraded with high-performance 3-axis scribing and a dedicated 4th axis module designed to mark lines, alphanumeric data, and assembly details on the bottom face of raw steel bars.
-Dynamic Web Sensing Integration: Employs advanced automated laser touch-sensing and electronic probe alignment to scan physical beams on-the-fly, autonomously adjusting processing datums to absorb raw out-of-square mill twists ±0.50 mm scan tolerance.
-Smart Software Parsing: Runs specialised, proprietary PROProfit operator panel interfaces with deep native compatibility for structural TEKLA XML/NC1 automated exports.

SYSTEM INFRASTRUCTURE & MATERIAL HANDLING AUTOMATION
To facilitate true "lights-out" unstaffed operations, the automated line incorporates premium mechanical logistics modules built to keep the drilling and cutting stations firing continuously without crane dependencies.
-The M-18 Parallel Linear Tracks: Dual heavy-duty ground-level track networks paired with high-capacity rotators built to easily position assemblies up to 6,000 kg.
-Infeed Stockyard & Outfeed Unloading Integration: A fully automated tracking network featuring cross-conveyors, motorised slidable feed lines, and mechanical lifting sets. This configuration elevates cell capability to 4 beams per hour, driving a $1,446,771 increase in cash flow across 1,922 optimised hours.
-Torch Cleaning Centre: Built-in mechanical cleaning centre to automate post-weld wire cropping, anti-spatter misting, and robotic recalibration without manual team intervention
-Mains System Power: Driven by dual BECKHOFF IPCs running an EtherCAT bus matrix with internal buffer modules, demanding 100kVA under peak operational load.

This premium machinery package represents an ultra-rare processing fleet. Every line item includes factory documentation, original system schematics, operator console packages, and local service availability across Australia and New Zealand.