Lanuss LSP DL1000 Deburring and Polishing Machine | 4 Stage Slag Removal

The Lanuss LSP DL1000 is a high-performance deburring and surface finishing machine engineered to deliver outstanding precision, efficiency, and consistency in modern metal fabrication environments. Designed to streamline post-processing operations, this advanced system effectively removes burrs, sharp edges, oxide layers, and surface imperfections - helping manufacturers achieve superior part quality and improved downstream performance.

Capable of processing metal sheets up to 1020mm wide and 80mm thick, the LSP DL1000 offers exceptional versatility across a wide range of applications. It integrates multiple finishing functions, including pre-grinding, deburring, chamfering, and surface polishing, into a single automated workflow - reducing manual labour and increasing production efficiency.

The machine features a powerful combination of wide abrasive belts and universal roller brushes, ensuring uniform edge rounding and surface treatment on both flat and contoured parts. This flexible configuration allows the LSP DL1000 to deliver consistent, repeatable results across a broad selection of materials, including carbon steel, stainless steel, aluminium, copper, and titanium alloys.

The equipment removes slag and burrs from the workpiece surface in a multi-step process:
- Steel Hammer Disc Brushing Station: Removes slag from the surface of the workpiece using a specialised steel hammer disc.
- Abrasive Belt Station: Eliminates large burrs and remaining slag particles effectively.
- Universal Sand Roller Brush System: Utilises four rotating sanding roller brushes to remove slag and refine edges and inner holes. The process ensures no burrs remain, maintains the accuracy of the workpiece edges, and achieves uniform R-angle rounding (customisable using different abrasive belts and processes). The dimensional integrity of the workpiece is preserved throughout.

Additionally, the abrasive belt station and sanding roller brush system can operate independently:
- The Abrasive Belt Station is ideal for processing metal hairlines, polishing, peeling, and slag removal.
- The Sanding Roller Brush System ensures 360° deburring, particularly for laser-cut and CNC-punched sheet metal parts with protective coatings. This system removes burrs without damaging the coating or scratching the surface, thanks to specially designed soft abrasive brushes that target burrs only.

Conveying System:
The equipment features a strong vacuum negative pressure adsorption system that securely holds workpieces over 50mm in size without additional tooling. For special workpieces, optional tooling can be used. The transmission system offers variable speed control for precise operation.

Dust and Safety Management:
The machine includes a wet vacuum cleaner to minimise safety risks and efficiently manage grinding dust. A high-pressure, high-flow fan directs dust to a collection chamber, where it is captured through water spray deposition and filtered for environmental safety. Clean air is then discharged, ensuring a safe and clean working environment. The system also recycles and collects metal powder, supporting eco-friendly production practices.

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SPECIFICATIONS:

~ Working Width: 1020mm
~ Min. Processing Size: 50 x 50 mm
~ Processing Thickness: 0.5 - 80 mm
~ Hammer Disk Size: 162 mm
~ Sanding Roller Brush Size: 300 x 300 mm
~ Sanding Belt Size: 1910 x 1050 mm
~ Conveying Feed Speed: 0.5 ~ 6 m/min
~ Sanding Belt Speed: 18 m/s
~ Rolling Brush Rotation Speed: 1 ~ 15 rpm (adjustable)
~ Rolling Brush Orbital Speed: 8 - 26 rpm (adjustable)
~ Dust Removal Volume: 4000 m3/h