Waste mattresses are one of the most difficult materials to process due to their mixed structure of steel springs, foam and textile layers. Manual dismantling is slow, expensive and inconsistent.
The ENERPAT Mattress Recycling Processing Line provides a complete automated solution that breaks down mattresses up to 1.2 m wide and separates materials into clean, reusable streams including pocket springs, foam and fabric.
The system uses a combination of shredding, grinding, magnetic separation and air classification to achieve high recovery efficiency. Steel springs are extracted with high purity, while foam and textiles are separated for further processing or disposal.
Designed for recycling operators seeking higher throughput and better material value recovery, this line reduces manual labor while improving operational efficiency and profitability.
Built with Siemens control systems, heavy-duty industrial components and a modular layout, it is suitable for continuous industrial operation.
Key Benefits
- Fully automated mattress dismantling process
- High recovery of spring steel and reusable foam
- Reduces labor and manual sorting costs
- Modular system for scalable operation
- Stable continuous industrial performance
- Suitable for high-volume recycling plants
Processing mattresses at scale? Tell us your daily capacity and material mix. Our engineers will design the right mattress recycling solution for your facility.
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