NEW SMTCL PBC rp Series CNC Horizontal Milling and Boring Machine

NEW SMTCL PBC rp Series CNC Horizontal Milling and Boring Machine

The SMTCL PBC rp Series is a powerful ram-type CNC horizontal milling and boring machine platform designed for medium to large components containing deep holes, cavities, precision bores and complex multi-face machining features.

The Series is particularly suited to general machinery, engineering machinery, pump and valve manufacturing and other demanding industrial applications involving large box-type, housing-type and machine-base components.

The current PBC rp family includes:

• PBC130rp

• PBC160rp

The PBC rp platform combines a large-capacity CNC rotary worktable with a square ram and extendable boring spindle.

This arrangement provides substantially greater horizontal reach than a conventional table-type boring machine and allows deep cavities, recessed features and large internal bores to be machined more effectively.

The machine supports:

• Milling

• Boring

• Precision boring

• Drilling

• Tapping

• Reaming

• Large-hole machining

• Deep-cavity machining

• Multi-face machining

• Accessory-head machining

Depending on configuration, the machine can accommodate workpieces weighing from approximately 10 to 30 tonnes.


PBC rp Series Model Range

The current PBC rp Series includes:

• PBC130rp

• PBC160rp


PBC130rp

The PBC130rp uses a Ø130 mm boring spindle and provides a strong combination of spindle speed, torque, ram reach and heavy workpiece capacity.

Key Specifications

• Spindle diameter: Ø130 mm

• Spindle speed range: 10–1500 rpm

• Ram cross section: 480 × 480 mm

• Tool interface: JT50 / BT50

• Main motor power: 41 / 49 kW

• Maximum spindle torque: 3000 / 3600 Nm

• Maximum table load configurations:
10 / 15 / 20 / 25 / 30 tonnes

• Y-axis travel:
2500 / 3000 mm

• Z-axis travel:
2000 / 2500 mm

• W-axis boring-spindle travel:
800 mm

• V-axis ram travel:
1000 mm

• X-axis travel:
configurable according to worktable size and load class

• X/Y/Z feed speed:
1–6000 mm/min

• W/V feed speed:
1–3000 mm/min

• B-axis rotary speed:
0–1 rpm

• X/Y/Z rapid traverse:
6 m/min

• W/V rapid traverse:
3 m/min

• B-axis rapid:
approximately 1 rpm

• Standard catalogue CNC system:
SIEMENS 828D


Best suited for:

• Engineering machinery

• General machinery

• Gearbox housings

• Pump and valve bodies

• Large machine housings

• Large bearing housings

• Deep cavities

• Precision hole systems

• Large fabricated or cast components


PBC160rp

The PBC160rp increases spindle diameter, spindle power and maximum torque for larger and more demanding components.

Key Specifications

• Spindle diameter: Ø160 mm

• Spindle speed range: 10–1500 rpm

• Ram cross section: 480 × 480 mm

• Tool interface: JT50 / BT50

• Main motor power: 60 / 69 kW

• Maximum spindle torque: 4400 / 5000 Nm

• Maximum table load configurations:
10 / 15 / 20 / 25 / 30 tonnes

• Y-axis travel:
2500 / 3000 mm

• Z-axis travel:
2000 / 2500 mm

• W-axis boring-spindle travel:
800 mm

• V-axis ram travel:
1000 mm

• X-axis travel:
configurable according to worktable size and load class

• X/Y/Z feed speed:
1–6000 mm/min

• W/V feed speed:
1–3000 mm/min

• B-axis rotary speed:
0–1 rpm

• X/Y/Z rapid traverse:
6 m/min

• W/V rapid traverse:
3 m/min

• B-axis rapid:
approximately 1 rpm

• Standard catalogue CNC system:
SIEMENS 828D


Best suited for:

• Larger engineering machinery components

• Large gearbox housings

• Heavy pump and valve components

• Large castings

• Deep-cavity components

• Large machine bases

• Components requiring greater spindle rigidity

• Applications requiring up to approximately 5000 Nm spindle torque


Heavy-Duty Worktable Configurations

One of the major strengths of the PBC rp platform is its wide range of rotary-worktable sizes and load capacities.

Available table-load classes include:

• 10 tonnes

• 15 tonnes

• 20 tonnes

• 25 tonnes

• 30 tonnes


Typical Worktable Sizes

10-tonne configuration:

• Approximately 2000 × 2000 mm


15-tonne configuration:

• Approximately 2000 × 2000 mm


20-tonne configuration:

• Approximately 2000 × 2500 mm


25-tonne configuration:

• Approximately 2000 × 2500 mm


30-tonne configuration:

• Approximately 2500 × 3000 mm


X-Axis Travel by Table Capacity

The formal catalogue lists different X-axis travel choices according to worktable load.


10-Tonne Table

Available X-axis travels include:

• 2000 mm

• 3000 mm

• 3500 mm

• 4000 mm


15-Tonne Table

Available X-axis travels include:

• 2000 mm

• 3000 mm

• 4000 mm


20-Tonne Table

Available X-axis travels include:

• 3500 mm

• 4000 mm


25-Tonne Table

Available X-axis travels include:

• 3000 mm

• 4000 mm


30-Tonne Table

Available X-axis travels include:

• 3500 mm

• 4000 mm


This modular arrangement allows the machine to be matched more closely to the workpiece rather than forcing every application into one fixed table and travel combination.


Ram-Type Machining Platform

The defining feature of the PBC rp Series is the square ram arranged in the headstock.

The machine provides two horizontal extension axes:

• V axis – square ram extension

• W axis – boring spindle extension


The current specification provides:

• V-axis ram travel: 1000 mm

• W-axis boring-spindle travel: 800 mm


This gives the machine significant horizontal reach for:

• Deep cavities

• Recessed bores

• Internal housing features

• Large gearbox interiors

• Deep pump and valve bodies

• Components where the machining surface is located far from the outer workpiece face


Combined Ram and Boring-Spindle Reach

Using both ram and boring-spindle movement provides greater process flexibility than relying on the boring spindle alone.

The ram provides a rigid platform for moving the complete spindle unit closer to the workpiece.

The boring spindle can then extend further for detailed boring operations.

This arrangement is particularly useful for:

• Deep-hole machining

• Internal cavities

• Large box-type workpieces

• Multi-depth bore systems

• Large machine housings


T-Shaped Table-Type Layout

The PBC rp uses a T-shaped horizontal milling and boring machine layout.

The workpiece is mounted on a CNC rotary worktable while the machine provides linear movements for multi-face machining.

The basic axis arrangement includes:

• X axis – longitudinal table / machine movement according to configuration

• Y axis – vertical headstock movement

• Z axis – horizontal machine/table movement

• V axis – square ram extension

• W axis – boring-spindle extension

• B axis – CNC rotary worktable


This allows complex large components to be machined from multiple sides with fewer setups.


High-Rigidity Integrated Headstock

The 2026 manufacturer product material identifies an integral headstock as a key PBC-rp feature.

The spindle system uses:

• Integral headstock construction

• Full-gear speed transmission

• High-rigidity spindle support

• High-torque mechanical transmission

This configuration is designed to provide the rigidity required for larger cutters, large bores and demanding cutting loads.


Full-Gear Spindle Transmission

The PBC-rp spindle uses full-gear speed transmission.

Compared with spindle systems designed primarily for very high rpm, this arrangement places greater emphasis on:

• Cutting rigidity

• Torque transmission

• Heavy boring capability

• Large-diameter milling

• Stable low-speed cutting

• Long-term mechanical reliability


The PBC130rp provides up to approximately:

• 3600 Nm


The PBC160rp provides up to approximately:

• 5000 Nm


This makes the PBC160rp particularly suitable for applications requiring higher material-removal capability.


High-Rigidity Mechanical Spindle

The TK/PBC platform uses a manufacturer-built mechanical spindle manufactured from high-quality alloy steel.

The spindle group undergoes:

• Multiple heat-treatment processes

• Nitriding

• Precision grinding

• Precision polishing

These processes are intended to provide:

• High spindle accuracy

• Good rigidity

• High surface hardness

• Wear resistance

• Long-term machining stability


Integrated Steel-Inserted Guideways

A major structural characteristic of the PBC-rp platform is the use of integrated steel-inserted guideways.

The 2026 product training specifically identifies:

• X-axis integrated steel-inserted guideway

• Y-axis integrated steel-inserted guideway

• Z-axis integrated steel-inserted guideway


The guideway system is designed for:

• Heavy-load cutting

• High rigidity

• Strong vibration resistance

• Stable positioning

• Long-term wear resistance

• Precision retention


The steel-inserted guideway surfaces undergo:

• Precision grinding

• Heat treatment

• Controlled assembly


This helps maintain stable movement under large workpiece and cutting loads.


Fully Enclosed Square Ram

The PBC-rp Series uses a fully enclosed square ram structure.

The manufacturer describes the ram as using:

• Four-side support

• Eight-point positioning and guidance

This arrangement is designed to increase:

• Ram rigidity

• Resistance to bending

• Resistance to torsion

• Stability during extension

• Heavy-cutting capability


This feature is particularly important during deep-cavity machining where the ram must extend significantly from the headstock.


High-Quality Cast Structure

The basic machine structure uses high-strength cast iron produced using resin-sand casting processes.

The square ram is manufactured from high-strength ductile cast iron.

Major machine structures include:

• Machine body

• Column

• Worktable

• Headstock

• Square ram


The manufacturer uses finite-element analysis to optimise:

• Structural stiffness

• Rib arrangement

• Stress distribution

• Load paths

• Dynamic behaviour


The castings also undergo ageing treatment to improve long-term dimensional stability.


Precision Feed System

The X, Y, Z, V and W axes use servo motors driving precision ballscrews through reduction mechanisms.

The manufacturer identifies:

• Precision ballscrews

• Servo-axis drive

• Pre-tensioned feed structure

• Long-axis support

• Precision positioning control


Pre-tensioning helps reduce the effect of ballscrew thermal expansion during extended machining.


Ballscrew Auxiliary Support

Long-travel ballscrews use auxiliary support structures.

This helps reduce:

• Ballscrew sagging

• Thermal deformation

• Transmission error

• Dynamic instability


This is particularly important on machines with X-axis travel up to 4000 mm and large moving masses.


High-Accuracy Rotary B-Axis

The B axis uses a classic double worm-gear and worm transmission structure.

The platform can be supplied with different rotary-table concepts depending on required load and precision.

Manufacturer-listed concepts include:

• Worm gear and worm rotary table

• Static heavy-load table

• High-accuracy double-motor-driven rotary table


These configurations provide different balances of:

• Load capacity

• Positioning accuracy

• Rotary speed

• Rigidity

• Smooth movement


High-Accuracy Rotary Table Option

A high-accuracy double-drive rotary worktable can be optionally configured.

The manufacturer identifies benefits including:

• Fast response

• High load capacity

• Strong rigidity

• Smooth rotation

• High positioning accuracy


This can be particularly useful where multiple precision holes or surfaces must maintain accurate angular relationships.


Positioning Accuracy

The 2024 catalogue lists representative PBC-rp positioning accuracy according to JB/T4373.1-2019.

Representative X/Y/Z positioning values include:

• X axis:
approximately 0.018 mm
or approximately 0.015 mm with grating scale

• Y / Z axes:
approximately 0.025 mm
or approximately 0.020 mm with grating scale


V-axis positioning accuracy:

• approximately 0.025 mm
or approximately 0.015 mm with grating scale


W-axis positioning accuracy:

• approximately 0.025 mm


B-axis positioning accuracy:

• approximately 8 arc-seconds

• approximately 6 arc-seconds in 4 × 90° positions


Final positioning accuracy depends on model, axis length, rotary-table configuration and measuring-system options.


Repeat Positioning Accuracy

Representative catalogue values include:

• X / Y / Z axes:
approximately 0.012 mm

• W axis:
approximately 0.015 mm

• V axis:
approximately 0.015 mm

• B axis:
approximately 6 arc-seconds


Final performance should be confirmed for the selected machine configuration.


Headstock Oil Cooling

The PBC platform uses a headstock oil cooler as standard catalogue equipment.

This helps control heat generated by:

• Gear transmission

• Spindle operation

• Continuous machining


Temperature control contributes to:

• Better thermal stability

• Reduced thermal displacement

• Improved precision retention

• More consistent long-cycle machining


Optional Spindle Thermal Compensation

The spindle can be configured with thermal compensation.

This helps control spindle elongation caused by heat during extended operation.

It is particularly useful for:

• Precision boring

• Long production cycles

• Multi-hole components

• Components requiring consistent depth or dimensional relationships


Accessory Heads and Facing Capability

One of the important advantages of the PBC-rp square-ram structure is the ability to install different accessory heads.

The 2026 training material specifically identifies:

• Accessory milling heads

• Facing heads / facing plates


These can expand the machine’s capability for:

• Angular milling

• Multi-face machining

• Large circular facing

• Large-diameter boring

• Complex external surfaces

• Machining features that cannot be reached efficiently using the straight spindle alone


This allows multiple processes to be completed in one workpiece setup.


Modular Headstock and Process Configuration

The broader TK/PBC platform supports several headstock concepts including:

• Standard headstock

• Fixed facing head

• High-speed headstock

• Square ram headstock


The PBC-rp belongs to the square-ram configuration, providing increased horizontal reach and powerful cutting capability.


Typical Machining Operations

The PBC rp Series can perform:

• Milling

• Heavy milling

• Precision boring

• Large-diameter boring

• Deep-hole boring

• Drilling

• Reaming

• Tapping

• Hole-system machining

• Deep-cavity machining

• Multi-face machining

• Facing with suitable accessories

• Angular machining with accessory heads


Typical Industries

The 2026 manufacturer product positioning identifies the PBC-rp Series particularly for:

• Engineering machinery

• General machinery

• Pump and valve manufacturing


The formal product catalogue also identifies broader applications including:

• General machinery

• Marine-related manufacturing

• Engineering machinery

• Aerospace-related large components


Final machine selection should always be based on actual workpiece size, geometry, accuracy and process requirements.


Typical Workpieces

Typical PBC-rp workpieces may include:

• Wind-power bearing housings

• Excavator bases

• Large gearbox housings

• Reducer housings

• Pump bodies

• Valve bodies

• Large machinery housings

• Machine bases

• Large bearing housings

• Deep-cavity castings

• Large structural components

• Heavy fabricated housings


Manufacturer-Documented Examples

The 2026 product training shows representative PBC-rp components including:

• Wind-power bearing housing

• Excavator base

• Large reducer / gearbox housing


These examples reflect the Series’ focus on large box-type and housing-type components requiring precision hole systems and significant machining reach.


Why Consider the PBC rp Series?

The PBC rp Series is particularly attractive where a conventional table-type boring machine does not provide enough horizontal reach.

Key reasons to consider PBC rp include:

• PBC130rp and PBC160rp model choices

• Ø130 or Ø160 mm spindle

• Up to 1500 rpm spindle speed

• Up to 69 kW main motor power

• Up to approximately 5000 Nm spindle torque

• Worktable capacities from 10 to 30 tonnes

• Worktables up to approximately 2500 × 3000 mm

• X-axis travel up to 4000 mm

• Y-axis travel up to 3000 mm

• Z-axis travel up to 2500 mm

• 1000 mm V-axis square-ram travel

• 800 mm W-axis boring-spindle travel

• Full-gear spindle transmission

• Integrated steel-inserted guideways on X/Y/Z

• Fully enclosed square ram with four-side support

• Large rotary worktable

• Deep-hole and deep-cavity capability

• Accessory milling-head capability

• Facing-head capability

• Suitable for large precision hole systems


PBC130rp vs PBC160rp

Choose PBC130rp when:

• A Ø130 mm spindle meets the process requirement

• Up to approximately 3600 Nm torque is sufficient

• 41 / 49 kW spindle power is suitable

• Higher spindle rigidity than conventional smaller machines is needed

• General engineering and engineering machinery dominate production


Choose PBC160rp when:

• A larger Ø160 mm spindle provides a useful rigidity advantage

• Up to approximately 5000 Nm torque is required

• 60 / 69 kW spindle power is beneficial

• Larger cutters are used

• Heavy boring or milling is common

• Larger housings and more demanding components dominate production


PBC rp Compared with PBC m

PBC m

The PBC m Series is a conventional general-purpose table-type horizontal boring and milling platform.

Best suited for:

• General box-type components

• Engineering machinery

• Pumps and valves

• Gearboxes

• Components where conventional boring-spindle reach is sufficient


PBC rp

The PBC rp Series adds a large square-ram axis.

Best suited for:

• Deep holes

• Deep cavities

• Large recessed features

• Larger housings

• Components requiring substantially greater horizontal reach

• Large multi-face components


The principal difference is therefore not simply machine size.

The PBC rp provides:

• 1000 mm square-ram V-axis travel

plus

• 800 mm boring-spindle W-axis travel


This gives the rp platform substantially greater process reach.


PBC rp Compared with PBC S

PBC S

Focuses on:

• High precision

• Higher spindle speed

• Fast axis movement

• Aerospace and mould machining

• Precision hole systems


PBC rp

Focuses on:

• Greater machining reach

• Deep cavities

• Larger heavy workpieces

• Higher load configurations

• Powerful general-purpose machining


Choose PBC S when accuracy, spindle speed and precision positioning are the main priorities.

Choose PBC rp when depth, reach, workpiece size and stronger large-component machining capability are more important.


PBC rp Compared with Floor-Type Boring Machines

PBC rp retains a large CNC rotary worktable.

This is useful when:

• The workpiece can be supported on the table

• Multi-face machining is required

• Rotary positioning provides a major process advantage


A floor-type boring machine becomes more appropriate when:

• The workpiece becomes too large or heavy for a rotary worktable

• Workpieces must remain stationary on floor plates

• Very long X-axis travel is required

• Very large workpiece height is required

• Floor-type layout provides better access


For these applications, MachineryPLUS can also assist with P-Force, FBC-rp, E-Force and T-Force floor milling and boring solutions.


Horizontal Milling and Boring Selection Guide

SMTCL provides several horizontal boring and milling platforms for different production priorities.


PBC m – General-Purpose Table-Type Platform

Focus:

• General-purpose machining

• Engineering machinery

• Pumps and valves

• Gearboxes

• Medium and large box-type components


PBC S – High-Accuracy Platform

Focus:

• High precision

• Aerospace

• Moulds

• High-accuracy hole systems

• Higher spindle speed


PBC rp – Ram-Type Platform

Focus:

• Deep holes

• Deep cavities

• Large housings

• Increased horizontal machining reach

• Heavy table loads

• General machinery

• Engineering machinery

• Pumps and valves


TK65 – Heavy-Cutting Platform

Focus:

• Heavy cutting

• High rigidity

• Large workpieces

• Engineering machinery

• Mining

• Power-industry applications


PBC-rp vs FBC-rp – Important Distinction

PBC-rp and FBC-rp should not be confused.

PBC-rp is a table-type horizontal milling and boring machine.

The workpiece is mounted on a large CNC rotary worktable, with table capacities up to approximately 30 tonnes.

FBC-rp belongs to SMTCL’s floor-type milling and boring machine range.

Its machine architecture and application are different.

Therefore, although both model names contain “rp”, they should be treated as separate product families.


Standard Configuration

The PBC-rp formal catalogue lists typical standard equipment including:

• SIEMENS 828D CNC system

• Cooling and chip-removal system

• Centralised lubrication

• Headstock oil cooler

• Imported spindle bearings

• Spindle air-blow function

• Imported ballscrews

• B-axis circular optical grating

• Worktable water tray

• Y-direction armour protection

• Guideway protection

• Operator protection

• Water gun

• Air gun

• Headstock balancing mechanism

• Energy-saving package


Optional Configuration

Manufacturer-listed options include:

• Chain-type tool magazine

• Accessory milling heads

• Worktable-area protection

• Four-axis linear scales / grating scales

• Spindle internal cooling

• Adaptive control

• Tool-load abnormality detection

• SIEMENS ONE CNC system

• Ram thermal elongation compensation

Final option compatibility depends on the selected model and configuration.


Tool Magazine Options

A chain-type tool magazine is available as an option.

The tool magazine can improve productivity where a component requires multiple:

• Boring tools

• Milling cutters

• Drills

• Taps

• Reamers

• Finishing tools


Final tool-magazine capacity should be confirmed at quotation stage.


Accessory Milling Heads

Accessory milling heads can be fitted to expand process capability.

Depending on application, these may support:

• Angular milling

• Multi-face machining

• Additional drilling orientations

• Complex housing machining

• Large structural-component machining


The correct accessory head should be selected from the actual workpiece drawing.


Machine Selection and Configuration

The correct PBC-rp machine should be selected according to the actual workpiece and machining process.

Please provide:

• Maximum workpiece length

• Maximum workpiece width

• Maximum workpiece height

• Maximum workpiece weight

• Workpiece material

• Drawing or 3D model

• Required bore diameter

• Required bore depth

• Deep-cavity requirements

• Hole-system requirements

• Milling requirements

• Drilling requirements

• Reaming requirements

• Tapping requirements

• Facing requirements

• Required machining faces

• Required tolerances

• Surface finish requirements

• Required spindle torque

• Required spindle speed

• Cutter diameter

• X-axis travel requirement

• Y-axis travel requirement

• Z-axis travel requirement

• V-axis ram travel requirement

• W-axis spindle travel requirement

• Worktable size

• Worktable load

• Rotary-table accuracy requirement

• Accessory milling-head requirement

• Tool magazine requirement

• Linear-scale requirement

• Spindle internal coolant requirement

• Chip-management requirement

• Workpiece loading method

• Crane capacity

• Foundation and site information

• CNC control preference

MachineryPLUS can assist with selecting the correct PBC130rp or PBC160rp configuration according to the actual component and manufacturing process.


Configuration Before Quotation

The following should be confirmed before final quotation:

• PBC130rp or PBC160rp

• Worktable load class

• Worktable size

• X-axis travel

• Y-axis travel

• Z-axis travel

• V-axis ram travel

• W-axis spindle travel

• CNC control

• Rotary worktable configuration

• Linear-scale package

• Tool magazine

• Accessory milling heads

• Spindle internal coolant

• Thermal compensation

• Coolant system

• Chip-removal system

• Workpiece measurement

• Tool measurement

• Foundation

• Installation requirements

• Site electrical requirements

Catalogue parameters are reference values and final supplied specification should be confirmed at quotation and order stage.


Complete Your Machine Setup

A large CNC horizontal milling and boring machine is only one part of the complete manufacturing system.

MachineryPLUS can also assist with:

• CNC machine selection

• Heavy-duty boring tools

• Precision boring systems

• Boring bars

• Large-diameter milling cutters

• Face mills

• Indexable drilling tools

• Deep-hole drilling tools

• Reaming tools

• Threading tools

• BT50 / JT50 tool holders

• Heavy-duty workholding

• Fixtures

• Rotary worktables

• Tool measurement

• Workpiece measurement

• Coolant systems

• Chip management

• Workpiece handling

• Automation

• Integrated manufacturing solutions

This allows the machine, tooling, workholding, workpiece handling and production process to be considered as one complete manufacturing solution.


Explore More from MachineryPLUS

MachineryPLUS supplies machine tools, manufacturing solutions, cutting tools, workholding and supporting equipment for Australian manufacturing, machining and engineering businesses.

Our broader machine tool and manufacturing solution range includes:

• CNC Turning – CNC lathes, horizontal turning centres, vertical lathes, heavy-duty lathes and turn-mill machining centres.

• Machining Centres – vertical machining centres, horizontal machining centres, five-axis machining centres and drilling and tapping centres.

• Five-Axis Machining – vertical five-axis machining centres, horizontal five-axis machining centres, five-axis gantry machines and specialised five-axis machining solutions.

• Large Machining – gantry machining centres, floor-type boring and milling machines, table-type boring and milling machines and large heavy-duty machine tools.

• Precision & Specialised Machines – grinding machines, gear manufacturing machines, ultra-precision equipment and special-purpose machine tools.

• Forming & Forging Equipment – hydraulic presses, mechanical presses, forging systems, forming equipment and specialised production systems.

• Automation & Smart Manufacturing – robotic automation, gantry automation, flexible manufacturing systems, machining cells, automated production lines and digital manufacturing solutions.

• Cutting Tools – turning, milling, drilling, threading and holemaking tools for a broad range of machining applications.

• Tool Holders – BT, CAT, HSK, PSC/Capto, Morse taper, R8 and other machine tool holder systems.

• Workholding – machine vises, chucking solutions, soft jaws, centres, fixtures and CNC workholding accessories.

• Machine Tool Accessories – collets, drill chucks, pull studs, tapping systems, milling and lathe accessories and supporting workshop equipment.

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MachineryPLUS can support customers from individual machine selection through to tooling, workholding, automation and integrated manufacturing solutions.

Based in Perth, Western Australia, MachineryPLUS supports customers locally and Australia-wide with product selection, sourcing and practical manufacturing solutions.

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