2019 AVL POWERTRAIN DYNAMOMETER TEST SYSTEM - Load 580 kW 8,400 NM

Turnkey AVL Transient and dynamic powertrain test system (dynamometer) previously used for professional transmission and driveline R&D. The rig supports both front-wheel and rear-wheel drive setups and delivers laboratory-grade control of torque, speed and energy flows for ICE, EV and hybrid development. Supplied with a 10 m x 8 m acoustically dampened test cell featuring a 2.5 t overhead crane and ducting for a temperature-controlled environment to maintain stable test conditions.

The AVL Transient and dynamic powertrain test system delivers OEM-grade
repeatability and control for high-performance powertrain and motorsport testing.
Originally installed by AVL Austria for DSI Automotive Engineering, the system meets
the standards used by global vehicle manufacturers.

__Possible use cases__

- Transmission, differential and complete driveline durability, NVH and efficiency testing

- Gearshift strategy development, TCU/ECU calibration and HIL/SIL integration

- ICE, hybrid and EV subsystem validation with real-time CAN/EtherCAT I/O

- Accurate reproduction of road, track and regulatory cycles for correlation and certification support

__Technical description__

- Loading system: 2 x AVL DynoForce ASM 4200/0.65-3 (one per 2WD axis)

- Per motor: 4,200 Nm continuous from 0–650 rpm; 290 kW from 650–1,200 rpm; max speed 3,000 rpm; motoring power/torque approx. 10% lower than generating mode; forced-air cooling; low rotor inertia design for dynamic control. Two units provide up to 8,400 Nm and 580 kW combined.

- Prime mover: AVL DynoUltra PMM 500/6-10 electric drive

- 500 Nm continuous from 0–6,000 rpm; 314 kW from 6,000–10,000 rpm; nmax 10,000 rpm; closed-loop water cooling. Can simulate the torque/speed profile of an internal combustion engine or an electric machine, or be replaced by an actual ICE/EV/Hybrid drive unit as required.

- Torque measurement: HBM T40B torque flange, 5 kNm capacity with shunt-cal, ±0.05% accuracy class; operating temperature ?20 to +85 °C; IP54.

- Power and drives: AVL AFC 400/500 IGBT mains converter cabinets with common DC link for multi-axis 4-quadrant operation (regenerative - load power can be stored locally or sent back to grid (Ecofriendly)).

- Control and automation: AVL EMCON with PUMA Open 2, supporting EtherCAT and CAN real-time interfaces and a wide library of AVL device drivers for integrated measurement/control.

- Cycle capability: The rig can accurately simulate and reproduce transient and steady-state real-world conditions—uphill/downhill loading, mixed drive cycles (e.g., NEDC, FTP, SFTP, CLTC), race tracks or any custom trace—enabling tight correlation to on-road data.

- Energy storage emulation: AVL E-Storage High-Dynamic system, 250 kW class with 800 V capability and appropriate PDU/switching hardware, integrated to PUMA.

- Fuel measurement & conditioning: High-accuracy mass flow and temperature conditioning system (FlexFuel) with integrated heating and cooling to maintain constant fuel temperature for repeatable measurement; supports gasoline (incl. alcohol blends) and diesel (incl. biodiesel).

- Actuation systems: Provisions and actuators to control or simulate throttle inputs, gear shifting or clutch operation for automated test execution.

- Fluids conditioning and sensors:

- Engine coolant conditioning (CONSYSCOOL 200) with flow and temperature measurement.

- Automatic transmission lube oil/fluid conditioning system with temperature and flow monitoring.

- FWD and RWD support: The floating isolated T shaped bedplate, driveline supports and adapter sets accommodate both front-wheel and rear-wheel drive transmissions.

- Safety and wiring: Dual-channel speed sensing for safely-limited-speed (SLS) operation; EtherCAT/ECN1313 signal sets; emergency stop/STO cabling; cable support assemblies for X/Y wheelbase alignment.

- Environmental operating range: Typical lab conditions +5 to +40 °C; non-condensing humidity.

- Included test cell package (with sale): 10 m x 8 m acoustically dampened enclosure with integrated 2.5 t overhead crane and possible temperature control for consistent testing.

Location
Scoresby, Victoria, Australia

*Notes
Purchaser to remove from site. Quotation from AVL’s nominated service provider can be supplied for professional de-installation, loading and load-out planning.

Item is in used condition, sold on an as is, where is basis.

Further information is available upon request.

Please contact us for an inspection. Only serious buyers considered.

P.O.A.