Biesse Intermac Drill Pro J H Boring and milling units with water jet system

Biesse Intermac Drill Pro J H Boring and milling units with water jet system

A high-performance processing center for drilling, milling, countersinking, and waterjet cutting, featuring a dual station that allows simultaneous processing of two glass pieces, setting new standards in flexibility and efficiency.
High-performance NC drilling center, designed for flat glass sheets, including irregularly shaped pieces.
It handles drilling, countersinking, milling, and waterjet cutting with precision and flexibility.
With two pairs of heads and a double working station, it can process two glass pieces simultaneously, dramatically increasing production capacity while maintaining exceptional quality.

Spin faster, finish better
Featuring four multi-spindle heads with eight spindles on the bottom and seven spindles plus a waterjet system on the top, the machine ensures fully automated processing, eliminating the need for manual adjustments or rework.
The high-rotation Super Spindles, optimized for speeds of up to 12,000 RPM, deliver faster cycle times, extended spindle life, and high finishing quality.
A dedicated water system provides clean cooling to spindles and tools, while the rapid tool-change mechanism guarantees seamless, precise production.

Zero setup, infinite potential
The machine’s automated glass handling optimization guarantees steady productivity, regardless of variations in size, thickness, or machining positions.
It can handle any glass shape with at least one straight edge, processing both small and large formats.
Designed as a batch-one system, it offers zero setup time, seamlessly adapting to unique glass pieces to sustain a continuous production flow.

No geometry too complex
Designed for speed and adaptability, the machine performs a comprehensive range of operations, including drilling, milling, countersinking, and waterjet cutting.
Its multi-spindle system ensures rapid tool changes, while waterjet combined cutting cycles enhance efficiency, even on intricate shapes.
With its extensive onboard tool selection, the machine delivers seamless glass processing without manual intervention or reworking.

Precision flow
Thanks to the integration of combined waterjet and tool cycles, the machine significantly enhances productivity and flexibility.
For shaped hardware geometries and notches, the cutting phase is executed by a fast and precise waterjet system, seamlessly followed by a classic tool system for finishing operations.
In drilling tasks, where tools outperform waterjet systems, the opposed-head system ensures flawless boring and countersinking in a single operation.

Hold Tight, move right
The patented advanced dynamic vacuum belt system securely holds and moves glass with precise, repeatable positioning during transport and processing.
By holding the glass from one side, the system enables seamless processing of low-E and coated glass.
The belts are divided into sectors to enhance vacuum efficiency and are automatically activated based on the glass shape and machining position, maximizing holding power and ensuring superior finishing.
The double processing station, paired with two sets of opposed heads, allows for simultaneous machining of two parts or effectively distributes the workload when processing oversized components.

Integrated, safe, productive
With its flexible design and automation, this machine is perfectly suited for integration into a production line.
Its batch-one nature ensures automatic, error-free drilling and hardware processing with a steady, reliable output.
The machine incorporates advanced safety features, including a microswitch-controlled metal fence, laser scanners, and intelligent glass processing controls, to prevent collisions and create a safe and ergonomic environment for operators during setup and maintenance.

Intuitive programming, advanced control
Designed for ease of use, the advanced Human Machine Interface software for flat glass processing offers a seamless experience for operators.
Programming can be done in three modes:
Manual: Operators load data into the Human Machine Interface.
Sequential: Data is passed from the preceding machine in the line.
Online: Data is transmitted from the supervisor software.
The included CAD-CAM software simplifies the programming process and provides a comprehensive catalogue of common geometries for easy application to glass programs.
A built-in statistics and configuration function enables operators to track machine performance efficiently.

Waterjet cut
Using a high-pressure stream, waterjet efficiently cuts through glass, enabling the processing of intricate geometries with ease.
Its speed and precision enhance productivity, making it a valuable asset for demanding production needs.
The finishing operations are performed with standard milling tools mounted on the spindle.

Drilling and countersinking
Drilling is performed by two opposed, multi-spindle drilling heads.
The hole is drilled for ? of the depth with the lower spindle, and for ? of the depth by the upper spindle, granting a cleaner job and a faster execution time.
Countersinking operations, if requested by the program, are executed in fully automatic cycle without manual operation and performed with both machine's heads.

Milling and finishing
The machine can process various shapes of glass in thicknesses from 3 to 25mm at speeds up to 12.000 rpm thanks to the Super Spindle, while maintaining vibration-free operation to ensure a flawless finish quality.
After rough milling, finishing operation is performed with a trapezoidal tool which removes any sharp cutting edges.

Please contact us for more information.