Filling Systems | G.Mondini Solutions

G.Mondini’s range of precision filling systems delivers unmatched accuracy, hygiene, and efficiency for food producers. With purpose-designed fillers for liquids, viscous pastes, solids, dry goods, and delicate ingredients, there's a dosing system tailored for every product type and packaging format.

Whether you're dosing soup into ready-meal trays or shredded cheese into multi-cavity packs, Mondini’s modular filling equipment ensures high throughput, consistent quality, and seamless integration with automated packaging lines.

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### Filling Technologies & Applications

**Piston Fillers**
For chunky or structured foods like pasta, salads, or meatballs

* Dosing by piston volume, with 1–8 heads
* Hopper options: heated or insulated
* Ideal for high-viscosity and particulate products
* Optional stirrers to keep ingredients in suspension

**Lobe Fillers**
For semi-liquid, homogeneous products with small particles

* Designed for soups, sauces, tomato purée, béchamel
* Dosing controlled by rotating lobes
* Clean, compact, and easy to sanitise
* Multiple sizes to match production needs

**Rotary Cup Fillers**
For dry or slightly moist foods in continuous motion

* Ideal for rice, pasta, diced veg, and meatballs
* Rotating cups fill and discharge without line stoppage
* Precise, high-speed dosing into single-cavity trays

**Linear Cup Fillers**
Best for intermittent dosing into multi-cavity packs

* Back-and-forth cup plate fills trays accurately
* Integrated scrapers remove excess product
* Optimised for rice, pasta, diced veg and other dry foods

**Cheese Fillers**
For grated, shredded or diced cheese

* Dual belt and scraper system for smooth, even distribution
* Great for cheddar, mozzarella, parmesan and more
* Gentle handling for minimal clumping

**Gravity Fillers**
Simple, precise liquid filling using gravity

* For water, milk, brine
* Controlled via dosing valves for flow accuracy

**Coffee & Powder Fillers**
Auger-fed filling system for dry powders

* For coffee, flour, cocoa or similar particles
* Maintains dose consistency and product integrity

**Halawa Doser (Speciality)**
Custom-designed for dense nougat-style products

* Heated hopper with servo-controlled augers
* Pneumatic cutter drops accurate doses into trays
* Ideal for ethnic and specialist confectionery filling

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### Key Features & Benefits

? **Modular, customisable design**
Mix and match technologies to suit your product range and production flow.

? **Unmatched precision**
From liquids to solids, dosing accuracy reduces waste and improves yield.

? **Built for hygiene**
All fillers feature stainless steel construction and easy-clean components, perfect for wash-down environments.

? **Seamless integration**
Each filler is designed to pair with G.Mondini’s tray sealers and automation equipment.

? **Saves time and labour**
Automated dosing improves throughput and ensures consistent presentation.

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Perfect For:

* Ready meals, soups, sauces, salads
* Pasta, rice, diced vegetables
* Cheese, meatballs, plant-based proteins
* Dry powders, coffee, cocoa
* Speciality products like Halawa

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G.Mondini’s filling systems combine versatility and precision to meet the demands of modern food production. Whether you're portioning chunky salads, pumping sauce, or filling trays with dry rice, there’s a dedicated system ready to streamline your line and boost efficiency.