Reduced costs
Entire production process managed by single operator.
Reduced space requirement
Significant reduction in floor space due to patented technology.
Fast setup time
Automatic book program execution significantly reduces start-up times.
Small-to-medium runs
Automated design is ideally suited to handling small-to-medium runs, which, in turn, increases performance and productivity.
Modular
The number of gathering stations can be increased, even at a later date.
Versatile
The production capacity can be doubled by simultaneously loading both an in-line sewing machine and a second off-line sewing machine.
Vertical gathering
Vertical gathering of the signatures reduces excess weight on the first signature picked, facilitates loading, and reduces contact of the paper with surfaces. A signature supporting plate with adjustable angle makes it easier to handle any type of required signature.
Space reduction
Operating space can be significantly optimised, and loading operations consequently facilitated, thanks to a patented machine solution that allows two signatures (max head to tail size of up to 320 mm) to be positioned sequentially in the same gathering station.
Fast start-up times
The newly-installed operating logic offers significant time-saving by automatically running the book programme as soon as the signatures have been positioned in the gathering station.
Quick and easy restart
Signature pushing fingers equipped with extremely sensitive electrically-controlled release mechanisms transport the signatures through the line. The system immediately stops operations in the event of jamming and allows the line to be quickly and easily restarted.
Hand feeding station
In the event that a book comprises more signatures than available gathering stations, a hand feeding station (part of the line's standard configuration) allows pre-gathered signatures to be fed into the line to complete the book production process.
Operator interface
Programming and diagnostics are carried out by an OMRON PLC. Operators use a series of touch screens to modify and supervise line parameters and operations.
Signature sequence control
Precision signature sequence control is carried out by a high-speed OMRON camera by reading barcodes, text or images and selectively filtering out any discrepancies.
Easy Stack stacker
The UNIT line can be supplied complete with the Easy Stack stacker, which facilitates operator unloading operations by stacking the sewn books. The book stack can be programmed up to a height of 120 mm.
Modular
The modular design allows the number of gathering stations to be increased even after the system has been installed by inserting additional units, consisting of 3 single stations (6 double stations).
Graph-Pak's success begins with its unwavering commitment to quality. Their blue-chip machinery portfolio is a carefully curated selection designed to set new benchmarks in quality and performance. Whether its high-speed printers, precision packaging machines, or cutting-edge converting equipment, Graph-Pak ensures that every piece of machinery they offer adheres to the highest industry standards. Warranties, servicing, parts and consumables are also available.
Go to the Machines4u showroom to see the rest of our stock, send Graph-Pak a message about the machine that you are interested in or give Graph-Pak a call. We are happy to answer any of your questions and offer professional advice for your industry.