A MULTI-PROCESS WELDING SOLUTION FOR PIPELINES AND PRESSURE VESSELS
In pipe welding, the quality demands are high and productivity expectations can be even higher. When we are talking about thousands and thousands of welds in oil & gas pipelines, water pipelines, or pressure vessels, even a small increase in quality and productivity will count – and we promise you a big one. This setup provides even five times faster welding with better quality. What more can you ask for? We assembled the perfect setup for high-quality pipe welding, including root welding from one side.
KEY BENEFITS
TIMES FASTER Up to five times faster than TIG and with better quality
MORE WELDING PER DAY Thanks to fast travel speed and less after-work
SAVING IN COSTS Save up to 50 % in labor and filler costs
KEY APPLICATIONS – PIPELINES, BUILDING STEEL FRAMES, OIL RIGS
BENEFITS
• Kemppi ARC System 3 compatibility: easy and exact production and quality management.
• 5 times faster than TIG welding
• Weld over 80 % more per day and save 50 % in labor and filler costs with WiseRoot+ (see calculation)
• Optimal welding penetration and shape in all positions
• No spatter, less after-work
• Stable, easy-to-handle process: welder’s skills less critical
• Faster parameter changes with MatchLog during welding: more speed and productivity
• Double feeder option for higher productivity with less equipment
• Fewer deformations, less straightening work: Saves time
• Easy to keep welding parameters inside WPS requirements with exact arc voltage measurement
HIGH-QUALITY FROM THE ROOT TO THE TOP –This setup is customized specifically to meet all the needs of demanding pipe welding. Other key applications of the Minarc Evo include any welding tasks that require sheet welding from one side, such as pressure vessels, tanks, and heat exchangers. This setup can handle harsh weather conditions, including excessive heat, cold, salt, and dust. The high quality hardware is just the start. What truly makes the FastMig X pipe setup” a highly proficient system are its inbuilt special processes, welding programs and functions
THE BEST ROOT WELDING YOU’VE EVER SEEN – Our calculations show that with the WiseRoot+ application you can weld over 80 % more every day, and save up to 50 % in labor and filler costs. WiseRoot+ is a customized MIG/MAG process for root welding without backing. The WiseRoot+ process is based on precise voltage measurement and current control. It enables root pass welding in all positions, including vertical downhill and welding with or without an air gap. The voltage detecting cable ensures that you get accurate information from the arc. Despite the incredible capabilities it is easy to use; only two parameter regulations are needed.
FASTER, BETTER WELDING, WITH A FOCUSED ARC – When welding process is stable and easy to handle, it has a positive effect on the weld quality. WiseFusion is a special process for synergic MIG/MAG and pulsed arc welding. It keeps the welding arc focused so that the arc density concentrates in a narrow area. It provides better penetration and faster travel speed. In addition to that, lower deformations in the welded material means less straightening work, saving time and money.
DOUBLE THE FLEXIBILITY – An amazing range of special processes, welding programs, and functions together with easy adjustability and upgradability allow for faster responses to changing needs. This means less waiting, less adjusting, and more profitable welding. It enables you to connect two, or even three, wire feeders so that changes can be made quickly to the welding process, to the settings, or the different types of filler wires. Never let your equipment determine what you can or can’t do.
MATCHING HIGH PRODUCT QUALITY WITH SUPERIOR SERVICE – FastMig X is fully compatible with the world’s most comprehensive welding management system, Kemppi ARC System 3. Among other things, it monitors compliance to the WPS, ensures that welders have appropriate qualifications, and collects quality documentation. The Kemppi worldwide service network also ensures immediate support and consultation. Weld more, produce more, and profit more with the FastMig X.
TECHNICAL Specifications:
FastMig X 450 Power source
Product code 6103450
Connection voltage 3~ 50/60 Hz 400 V, (-15…+20%)
Fuse (delayed) 35A
Minimum generator power 35 kVA
Standards IEC 60974-1, IEC 60974-5, IEC 60974-10
Operating temperature range -20 … +40 °C
Degree of protection IP23S
External dimensions LxWxH 590 × 230 × 430 mm
Open circuit voltage MMA U0 = 70-98 V Uav = 50 V
Open circuit voltage MIG/MAG U0 = 80 – 98 V
Output 60% ED 450 A
Output 100% ED 350 A
WFX 300 P
Fe Wire feeder Product code 6103531
Standards IEC 60974-5
Operating temperature range -20 … +40 °C
Degree of protection IP23S
Gun connection Euro
Wire feed mechanism GT04
Filler wire sizes (Ss) 0.6 – 2.0 mm
Filler wire sizes (Al) 0.8 – 2.4 mm
Wire spool diameter, max. 300 mm
Wire spool weight, max. 20 kg
External dimensions LxWxH 590 × 240 × 445 mm
Weight (empty) 13.1 kg
Wire feed speed 0.5 – 25 m/min
Software WiseFusion
WiseRoot+
MatchLog Pipe Steel pack
Fe (25pcs) Pipe Stainless pack
Ss (17pcs) Filler wire sizes (Fe) 0.6 – 2.0 mm
Output 60% ED 520 A
Filler wire sizes (Cored wire) 0.8 – 2.4 mm
Output 100% ED 440 A