Mobile Concrete Batching Plant

Mobile concrete batching plant available now. Fully automated system designed for reliable, accurate concrete production on-site.

Ideal for civil contractors, remote projects, precast yards or backup batching capacity.

Compact, mobile and easy to set up – ready to go.


Key Features:

Fully automated batching system

3-bin aggregate/cement hopper system

1-bin powdered additive system

2 liquid additive systems

Integrated cement, water & aggregate weighing

Integrated dust control system

Conveyor feed system

Built-in compressor, pumps & control cabinet

Self-lifting system design for easy truck bed loading

Built in grout pump with 250l hopper (cavity pump)

Hydronix water measuring and dosing system (30k)



Benefits:

Batch concrete on demand, on site

Reduce reliance on external supply

Consistent mix quality every cycle

Low labour operation

Quick mobilisation between projects



Specifications:

Mechanical & Process Components:

Aggregate/Sand Storage Hoppers (2×1000?L) - Provide two freestanding aggregate hoppers (1000?L each) with pneumatiy?operated clamshell (clam) discharge doors.

Cement Hopper (600?L) - Provide a 600?L cement silo with a 160mm auger screw feeder

Powdered Additive Hopper (400?L) - 400?L powdered additive hopper feeding an accurate 20?L mini-scale utilising 3 load cells, plus a pneumatic vibrator fluidisers to ensure flow.

Common Hopper Features - Equip all hoppers (aggregate, cement, filler) with low-level sensors, four independent pneumatic vibro-nozzles (for bulk material flow) and pneumatiy operated lids.

Water Tank – 750L on board water tank

Liquid additive Dosing – 2x Liquid additive pumps and flow meters to allow for automatic liquid additives to be added as part of the batching process.

Batch Weighing Hopper (300?L) - Provide a 300?L intermediate weighing hopper (receives material from hoppers). It has a pneumatiy actuated clamshell discharge gate mounted on 4 load cells (summation weighing) and includes an electric vibrator for assisting material discharge.

Aggregate Conveyor Belt - Conveyor belt (355?mm belt width, 3?m long) to carry weighed aggregates to the mixer. Driven by a 2.24?kW gear motor. Including a full width cover to protect material.

Planetary Mixer (250?L) - A 250?L batch planetary mixer. With a pneumatiy operated discharge gate. With a 3.73?kW planetary motor-reducer. Lining and covers are 9?mm A36 steel; mixing paddles of HB450 wear-resistant steel (16?mm thick). Include hinged inspection doors on the cover, walls, and floor for cleaning/inspection.

Discharge Bin (Mixer Outlet) - A 250?L hopper bin at the mixer outlet. Mount it on 4 load cells for weight measurement. Feeding a 9kw Cavity Pump. Includes an electric agitator and vibrator to facilitate flow.

Mixer Washing System - A high-pressure mixer cleaning system. Includes three rotating spray nozzles aimed at the mixer interior with a high-pressure high flow pump. Designed to wash out fresh concrete from the mixer between each batching cycle.

Hydration Control (Hydronix HM08) - Utilises a Hydronix HM08 to measure the percentage of water in the mixing chamber and automatiy adds water to meet the target water percentage.

Dust Extraction – 14m2 dust extraction with counter current self-cleaning. Extracts dust from all the hoppers and conveying system to keep the plant dust free.

Hydraulic Jack System - Incorporates a hydraulic loading/unloading system with the following: a petrol power hydraulic pump and wired remote control for safe operation.



Control & Electrical:

Power & Control Panel (IP55) - Incorporates a fully enclosed, IP55-rated electrical panel housing all power and control equipment. Siemens-brand motor starters and VFD’s, circuit breakers and contactors.

PLC & HMI Control System - D-200L control system: an industrial PC (Windows) with specialized dosing software, Siemens S7-1200 PLC, and touch-screen HMI. The system integrates and controls the setup for manual/automatic modes, controls all dosing and mixing processes, and trace material usage. It records batch weights and consumption totals.

System Capacity & Throughput - The plant will batch up to 250?L of concrete per mixer cycle. Ensures all feed rates and motor speeds support continuous operation at this batch size. Each batch takes approximately 4-6 min producing 2-2.5m3 per hour

Electrical Supply Requirements - The entire system operates at 32Amp 415?VAC 3-phase



Suitable For:

Civil & infrastructure works

Remote / regional sites

Precast operations

Small to medium batching requirements



Serious enquiries only. Inspection available upon request.

Includes full operation & maintenance manual and documentation.