UN1000DP Two-platen Injection Molding Machine

The newly added process for surface decoration, integrates in-mould graining (IMG) technology and back injection technology and permits one step moulding with the aluminium foil, reducing equipment investment and operating procedures compared to the traditional two-step process, and significantly lowering the production costs... 56% lower energy consumption. Great for making decorative parts including automotive components. Click here for a case study on a MG SUV car
The larger 3400 ton machine (not featured on the stand) can make garbage bins, car bumper bars, furniture and plastic pallets.
FoamPro+ DecoPro: Solution to Decorative Functional Auto Part Upgrade

Precision Structure
Clamping unit
High-rigidity platens are designed as box structures with high degree of parallelism,
large space between the bars, large mold thicknessand long mold-open stroke.
• Mold closing and opening are controlled by high-response and high-speed
proportional valves, with mold opening repeatability up to -0.1mm
• Diagonally positioned high-speed cylinders enable mold closing and opening to be faster and effectively shorten dry cycle.
Clamping force is quickly generated thanks to the synchronous locking nut mechanism and four short stroke high-pressure cylinders
• Compact two-platen clamp unit saves space by 20%.
Injection unit
Thanks to modular design, each clamping unit can be combined with different Injection units to meet diversified needs of injection molding applications.
Double-parallel-cylinder injection, fully-closed-loop control of the injection and hold (pressure and velocity) stages, numerically-controlled proportional back pressure and stable injection and position ensure part repeatability is less than or equal to 3%
• Ceramic heater bands are used for barrel heating and it is under self-tuning PID temperature control performed by Austria's KEBA controller, with control accuracy up to+0.5°C. The heater bands have long service line and low energy consumption.

Hydraulic system
The excellent performance of DP series benefits from the high-performance
Ecoservo drive technology and the piston variable pump, which has strong power, fast response, little internal leak and significant energy savings.
• The drive system and injection unit will be matched in the form of modules so as to customize the power for machine and minimize energy loss.
Mold opening during plasticizing, ejection or core pulling is a standard feature that reduces cycle time.

Control System
Strong Functions
DP series employs Austria's KEBA control system with user-friendly interface and higher processing speed. It is also powerful and capable of providing multiple control software solutions for special processes.
12 TFT color touch screen, visualized graphic parameter setting, actual parameter values recorded and displayed with curves, more accurateonline process analysis
Free programming is available to meet the needs of special molds and processes. The sequence of machine movements also can be freely edited.
Extensible I/O modules can integrate with more functions, including temperature control and sequence valve as needed.
Communication ports for printer, auxiliary equipment and automation

Value Advantages
Precision & stability
High-response servo valve control technology and ultrasonic displacement sensor are applied to mold closing and opening, with accurate position control and mold-open repeatability up to ±0.1mm.
Feasible value-added technologies
Based on Germany modular design and excellent equipment structure, a variety of special processes solutions, such as injection compressionmolding (ICM) technology. FoamPro microcellular foam technology, precision mold-open technology, secondary mold-close technology, carbon fiber-based lightweighting technology, long glass fiber (LGF) injection molding technology and multi-material micro injection molding technology are available.