Variobend V2.5 - 4 "Fully Electric" Up & Down Folder

Variobend V2.5

"Power on a next level"

Unique and unprecedented – a proven bending concept meets the latest Variobend e-drive technology. The new Variobend V 2.5 is 100% electric. Thanks to the new bending geometry with 300 degrees of free space, profiles with an aspect ratio of 1:2 can also be produced without any problems. The bending of narrow counter edge of 12 mm is also standard on the new V2.5.

A maximum bending angle of 150 degrees and the typical Variobend inclined bending beams for even more space round off the innovative overall package and enable the production of even more demanding profiles for the facades of the future. Equipped with the latest technologies the V2.5 sets new standards.

Variobend V2.5 - 4

Working Length - 4.300 mm

Insertion depth - 1.250 mm

Bending Capacity - 2.50 mm steel

The new Variobend V2.5 is 100% electric.
Unique and unprecedented a proven bending concept meets the latest electrical and drive technology.

Energy Efficiency
The modern E Drive drives of the Variobend V2.5 ensures a significant reduction in power consumption. Depending on how long the machine has been in use, savings of several thousand dollars per year can result.

Variobend V 2.5 base frame
Excellent bending results are achieved thanks to the extremely high basic rigidity of the machine frame. In addition, this frame construction guarantees that the bending angle accuracy of the machines is maintained over a much longer period of time than, for example, with simpler U-profile constructions

Perfect Balance
The closely positioned leveling feet ensure a perfect balance even on uneven floors. This guarantees the highest precision when bending. In addition, no anchoring to the ground is required, making the setup and operation of the machine much easier.

Variobend gripper system
When working with gripper fingers, the production process is further automated, which increases the productivity and precision of the flashings. With the optional different opening circuits, several profiles can be produced at the same time by just one operator and removed individually. With the newly developed gripper system of the V2.5, a minimum gripper dimension of 18 mm and a gripping height of 38 mm for existing bendings is achieved. If the gripper dimension falls below the minimum, the stop fingers switch on automatically. With the new optional double gripper, short flashings can also be produced automatically.
On request, additional grippers can meet individual customer needs.

Double Gripper System (Optional)
With the new optional double gripper, even short edge parts can be manufactured automatically. The double gripper system offers high flexibility as it can be adapted to individual customer needs. Additional grippers can be added or replaced depending on requirements.

Fully automated cutting - Patented
The new generation of the Variobend cutting device is characterized by its automation. This is the first cutting
device that adjusts fully automatically to the selected material. Cutting gap and overlap adjustment are set fully automatically in less than 1 second. Based on the bending thickness, the cutting device processes up to 2.50 mm steel. In addition, the new positioning of the cutting rail allows even more space for flashings.

Variobend - Loading Table
The automatic loading table simplifies loading and unloading and thus ensures an efficient manufacturing process. Long sheets can be quickly and easily inserted into the machine with just one operator and removed after bending.

Variobend V2.5 DPR system
The newly introduced system DPR (Dynamic Pressure Regulation) allows the clamping pressure to be individually adjusted on each stand. This feature guarantees perfectly opened hems over the entire working length. In addition, this system is also
used in the field of crowning. Corrections to the bending angles are possible using different clamping pressures.

Variobend High strength clamping beam segments
The high strength and exchangeable clamping beam segments of the Variobend V2.5 ensure the best bending results for the entire life of the machine, without unwanted marks being visible in the material.

Variobend V 2.5 crowning
The new crowning system of the Variobend V 2.5 works fully electrically.

Taper back gauge incl. stick together function

Variobend 3D Touch control

Variobend Office Software 13

V2.5 Safety
As with all Variobend long folding machines, the safety concept of the new V2.5 also meets all current safety regulations. In addition to security, the focus was also on user-friendliness. The combination of clamping beam protection and the well-known
lateral moveable L-shapes allow the operators maximum freedom of movement without restrictions that could impair the manufacturing process. Emergency stop safeguards and the enabling pedal for two-man operation are standard.